If batteries have been receiving a charge current within the previous few hours, the open-circuit voltage may read misleadingly high. If the open-circuit voltage reads much lower than the values given in the table corresponding to the measured specific gravities, then the battery will almost certainly be suffering an internal failure. Odd cells which show specific gravity readings .050 lower than other cells are probably internally short-circuited. Such batteries should be replaced.
Batteries which are at less than 75% state-of-charge need recharging before proceeding with any further tests. Observe that the battery does accept a charging current, even though it may be small in amperes, when the charger is switched on.
If the state-of-charge is 75% or higher, the battery should be given a high-rate load test. Typically, the high-rate load tester will discharge a battery through an adjustable carbon-pile resistance and indicate the terminal voltage as the discharge proceeds. After 15 seconds the battery voltage will not drop below a specified value if the battery is in good condition and if the current is set at about 50% of the Cold Cranking Amps (CCA). The minimum acceptable voltage reading will vary as battery temperature decreases. Read and follow the manufactures instructions for the tester.
Batteries which have a low but uniform specific gravities in each cell and which clearly require an extended recharge may have become deeply discharged through accidentally leaving a car door open overnight. It may also be the result of undercharging caused by regular driving in heavy traffic patterns or by a fault in the vehicle charging system. This may be nothing more than a slack alternator/generator drive belt, but system should be checked out before the battery is returned to service.
Batteries which have suffered as a result of considerable overcharging may show extremely low electrolyte levels, black deposits on the underside of the vent plugs or black “tide-marks” on the inside walls of the container from about one inch below the cover. If these signs are present, the voltage regulator/generator setting must be checked and reset according to the manufacturer’s instructions before a battery is returned to service, modern car batteries in which electrolyte levels have to be adjusted frequently are clearly receiving too much charging current.
Below is a batteries state of charge when hooking a volt-meter to the battery.
- 12.75 & Above 100% Charged
- 12.60 to 12.74 85 to 100% charged
- 12.40 to 12.59 75 to 85% Charged
- 12.20 to12.39 50 to75% Charged
- 12.00 to12.19 25 to 50% Charged
- 12.00 & Below Fully Discharged

Over Charged Battery
Helpful Resource: Exide Technologies
Superior Battery Manufacturing Company Inc.








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